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Indigenous Process development for new generation refrigerants

Subcategory (under Clean Energy): Cross Cutting
Technology Readiness Level (TRL): TRL 4 - Early prototype
Technology Outline (Process Description)

HFO-1234yf is a new class refrigerant, which is used in automotive and domestic air-conditioning systems. It has low global warming potential (GWP = 4), short atmospheric lifetime (10 days) and has zero ozone-depletion potential (ODP) with low toxicity. Phase down of HFC based refrigerants such as HFC-134a will start in our country from 2032 and it will be 85% by 2047. HFO-1234yf is a recommended alternative to HFO-1234yf and its process technology needs to be ready for commercial production by 2032.

Though several process routes are reported in literature, most of them are in the form of patents and obscure. The starting materials used in most of the methods are also expensive and not easily accessible commercially. We pursed and developed a process starting from inexpensive and easily available chemicals carbon tetrachloride and ethylene. The process involves five steps and the process for intermediates are off-patent method and free to operate. The processes for intermediates are developed at 1kg scale and ready for demonstration for any chemical industry. The optimization studies of final, i.e. preparation of HFO-1234yf have not been completed and it will pursued and completed soon.

Salient Features/Advantages

  • Process for preparation of 1,3,3,3-tetrachloropropane is developed by radical telomerization of CCl4 with ethylene developed
  • Prepared and screened several catalysts for preparation of 3,3,3-trifluoropropene (HFO-1243zf) and identified suitable catalyst for high conversion and selectivity
  • A new photochemical reactor was designed and used it for preparation of 1,2-dichloro-3,3,3-trifluropropene (HCFC- 243db) by photochlorination.
  • Identified suitable catalyst and the developed a scalable process for transformation of 1,2-dichloro-3,3,3-trifluropropene (HCFC- 243db) into 2-chloro-3,3,3-trifluoropropene (HCFO-1233xf)
  • A simple and scalable batch mode process developed for preparation of HCFO-1233xf from HCFC-243db by reaction with a base and PTC
  • Obtained HFO-1234yf with 40% conversion and 60%selectivity on vapor phase fluorination of HCFO-1233xf using fluorinated chromia catalyst in continuous mode

Key Outcomes

  • The intermediates for preparation HFO-1234yf such as HCFC-244bb or 243db are not available commercially. There is no convenient and high yielding method for accessing HCFC-244bb. So developed processes for the key intermediate 243db, scaled up and proceeded for development of a process for HFO- 1234yf. It has been prepared using inexpensive and readily available starting materials. Our studies help in finding indigenous solution in the direction of development of a viable method for preparation of HFO-1234yf.

IP Protection details

  • Patent filed (Title, national/International): Nil
  • Patents Granted: Nil
  • Copyrights obtained /progress on commercialisation /Pl. specify connect with industry: Nil

Contact details (for more information)

  • Nodal Person name: Dr M Sridhar
  • Email ID: sridharm@iict.res.in
  • Organisation name (Relevant link/web page): CSIR-IICT, Hyderabad
Supporting Photographs/Images

Organizations involved in the development (logo/name)

CSIR-IICT, Hyderabad

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