Development of Advanced Composite Pressure Vessels for Hydrogen Storage
Subcategory (under Clean Energy): Hydrogen
Technology Readiness Level (TRL): TRL 4 - Early prototype
Technology Outline (Process Description)
We are working on non-metallic (plastic) liner made of composites that is encased in carbon fiber. When using the continuous fiber reinforcement (CFR) method, two different kinds of materials—polymeric filament and fiber are combined to improve the mechanical characteristics. During the 3D printing process using the CFR technology, the fiber is introduced to the poly- mer matrix. The application of Type IV cylinder in real life such as Laboratory and Scientific, Aerospace, UAV and Military, Healthcare, Industrial – Portable, Breathing Apparatus, Fuel cell applications and etc. In view of that we have done the me- chanical tests, such as three-point bending test, tensile test and interlaminar shear test, of our printed cylinders to character- ize the mechanical properties of the printed PLA, ABS, CFRABS (Carbon fibre), CFRABS (glass fibre) parts. As of now, we have printed PLA and ABS material without with and without fibre and prototypes of hydrogen storage cylinders with volumes of 0.2, 0.5, 1 litres. The thickness was kept same 5 mm, for all the cylinders.
Salient Features/Advantages
- Hydrogen storage is a key enabling technology for the advancement of hydrogen and fuel cell technolo- gies in applications including stationary power, port- able power, and
- With the Type 4 cylinders offer the lightest weight per unit volume of any CNG cylinder. Weighing only 30% of the weight of steel cylinders, they improve vehicle range, payload, handling, and fuel efficiency.
Key Outcomes
- Composites-nonmetallic liner (Plastic liner) wrapped with carbon
- Storage capacity of 10,000 PSI (700 Bar).
- Type 4 cylinders offer the lightest weight per unit volume of any CNG
- Cylinder weighing only 30% of the weight of steel cylinders.
IP Protection details
- Patent filed (Title, national/International): Metallic Barrier coatings on the surface of additive manufac- tured composite pressure vessel liners and the process thereof, Indian Patent Filing No. 202211071772
- Patents Granted: Nil
- Copyrights obtained /progress on commercialisation /Pl. specify connect with industry: Nil
Contact details (for more information)
- Nodal Person name: Dr. M. S. Santosh, Dr. Surender Kumar, Dr. R. Vishwanath
- Email ID: santoshms@cimfr.nic.in, surender@ampri.res.in, vishwahosur@gmail.com
- Organisation name (Relevant link/web page): DST, New Delhi, CSIR-CIMFR , Jyothy Institute, CSIR-AMPRI
Supporting Photographs/Images

Organizations involved in the development (logo/name) DST, New Delhi CSIR-CIMFR Jyothy Institute CSIR-AMPRI |