PLUG AND PLAY IV CURVE TESTER FOR PV

Subcategory (under Clean Energy): Solar (PV)
Technology Readiness Level (TRL): TRL 6 - Early prototype
Technology Outline (Process Description)

The present invention relate to a hybrid hardware technique for solar photovoltaic system with maximum power point (MPP) and faulty panel finding in a single step method. This invention presents a plug and play IV curve tester that deploys periodic sweeps to trace the dynamic IV and PV curves to determine Maximum Power Point (MPP) under normal and fault conditions. The IV curve tester consists of three GaNs (1, 2, 3 &4), a capacitor (C), a discharge resistor (R) and a DC bus capacitor (CB). During the curve tracing mode, the capacitor (C), begins to charge from short circuit to open circuit state by enabling the GaNs (1&4), completing the charging cycle. The voltage and current data points are then measured across and through the capacitor (C). These data points are utilized to trace the IV and PV curves and track the MPP of the SPV array. It is important to note that the supply to the load is temporarily disrupted during this cycle, which isn’t desired. The capacitance (CB) operates through the GaN-2, needs to be designed with reference to the load and should still be able to power the load even if there is a surge/budge in load power requirement.

During discharge mode, it is essential for the capacitor (C) to discharge after successful completion of tracing the IV and PV curves and prepare for the next sweeping cycle. This operation is aided by enabling the discharge resistor (R) through the GaN-3 switch, quickly being able to discharge the capacitor (C) and preparing the tester for the next sweeping cycle. An innovative approach aimed at optimizing the efficiency of solar photovoltaic (PV) systems by replacing the bypass and bypass diodes and switches and leveraging Convolutional Neural Networks for accurately identifying and locating faulty panels. A multi-capacitor-based IV curve tester is employed in parallel with the PV string, enabling periodic generation of IV and PV curves. Within this, the bypass and blocking diodes are replaced with low “ON” state resistance (RDS (ON)) MOSFETs, interconnected in a parallel manner with each panel, functioning as switches that sequentially bypass each panel within the string. The resulting images are then fed to the AI model, which meticulously observes and analyses the curves, determining the exact partially shaded panel. The control panel (communication module) receives this information and remotely bypasses the faulty panel, thereby preventing losses and subsequent physical damage to the solar PV system.

Salient Features/Advantages

  1. Designed prototype of plug and play IV curve tester is scaled at different operating levels ranging from 80V, 10A to 1500V, 30A.
  2. Achieving maximum power point for a SPV string in a single step in less than 20ms under normal and fault conditions.
  3. No oscillations around the maximum power point.
  4. Monitoring the percentage degradation/aging of the PV module.
  5. Automatic acquirement and on-board display of VOC, ISC, VMPP, IMPP, PMPP, IV and PV curves on the touch display.
  6. The system is configured to minimize power losses by replacing the diodes with switches, consequently enhancing the efficiency of the SPV farms.
  7. An automatic system design (Wi-Fi communication), which requires no human intervention to detect the faulty panel and to operate the switches (MOSFETs) automatically.
  8. Detecting the number of faulty panels and exact location of that panels by using the IV curve tester.
  9. Precise and on time location of faulty panel to prevent further damage from hotspots.
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Key Outcomes

  1. Successfully developed two handheld IV curve testers: one with specifications of 80V and 10A, and another with specifications of 450V and 20A. These testers are equipped with external irradiance and temperature sensors for enhanced functionality.
  2. Achieved 100% maximum power point tracing efficiency.
  3. Developed a cost-effective product with a price range of 100 – 300 USD.
  4. Achieved a successful implementation of an AI model that accurately detects faulty panel locations. This AI model is integrated into our system and provides real-time signals to a mobile application through the WI-FI module. This allows users to quickly identify and address any issues with the panels, ensuring efficient maintenance and optimal performance.

IP Protection details

  • Patent filed (Title, national/International):
    • HYBRID HARDWARE TECHNIQUE FOR SOLAR PHOTOVOLTAIC PANELS, Indian Patent.
    • A HIGHLY EFFICIENT METHODOLOGY FOR SOLAR PV FARMS BY USING SYNCHRONOUS BYPASS AND BLOCKING SWITCHES, Indian.
    • A SYSTEM FOR DETECTING FAULTS OCCURRING ON PANEL LEVEL IN SOLAR PHOTOVOLTAIC ARRAYS, Indian.
    • ENHANCING SOLAR PV SYSTEM EFFICIENCY: AN ADVANCED METHODOLOGY FOR ACCURATE IDENTIFICATION AND LOCATING OF FAULTY PANELS USING AI-DRIVEN I-V AND P-V CURVES ANALYSIS, Indian.
  • Patents Granted: Nil/ All Under Publication
  • Copyrights obtained /progress on commercialisation /Pl. specify connect with industry: M/s Silov Solutions Private Limited expresses a keen interest in commercializing the IV curve tester. We are thrilled to explore the potential partnership and work towards bringing this innovative product to market. By leveraging Silov Solutions expertise and market reach, we aim to make the IV curve tester widely available to solar industry professionals, facilitating efficient panel diagnostics and maintenance. Together, we can create a significant impact in the renewable energy sector.

Contact details (for more information)

Supporting Photographs/Images

Organizations involved in the development (logo/name)

Mahindra University

Silov Solutions, IIT Delhi

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