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Solid Oxide Fuel Cell/Electrolyser Cell-Reversible SOFC

Subcategory (under Clean Energy): Hydrogen
Technology Readiness Level (TRL): TRL 4 - Early prototype
Technology Outline (Process Description)

Solid Oxide Fuel Cells (SOFC) are viewed as an emerging power generation and environmentally benign technology for securing future energy demands. The inherent advantages of high efficiency, flexibility in fuels used, low emissions, and low operational cost with high reliability make it the most widely used fuel cell currently. Accordingly, the global market is forecasted to see a phenomenal compound Annual Growth Rate (CAGR) of 12.87% during 2017-2023. SOFCs can be applied to microsystems, medium – and large -scale systems. Commercial modules of 10s & 100s of kWs SOFCs are readily available. The current scenario in India also offers promising opportunities for SOFC, and the market is emerging with rapidly growing commercial installations for distributed power generators as an essential sector. Further, if cost-effective technologies are available, a global niche market also exists for fuel cell materials and stack components. SOFC technology is somewhat complex and intricate, and the technical details are closely guarded by a few global players and are not available in the public domain. Substantial R&D efforts have been made in India in the last few years in various laboratories but on various individual components. Only CSIR-CGCRI, Kolkata, has successfully demonstrated stacks up to 1 kW (on its state-of-the-art anode- supported technology) with a performance at par with internationally reported benchmark specifications viz.,0.32W/cm2 with an initial power of 1.049 kW and operating temperature of 800 °C. CSIR-NAL has developed both anode and electrolyte supported SOFC single cells and transferred the single cell technology to industry. However, in the AHFC programme, CSIR- NAL and CSIR-CGCRI have been entrusted for the development of 1 kW SOFC and 500 W reversible-SOFC (R-SOFC) based on the electrolyte-supported technology for the single cell making for which the overall TRL might be considered to be 2.

Salient Features/Advantages

  • CSIR-CGCRI, Kolkata has successfully demonstrated indigenously developed stacks up to 1 kW with performance at par with internationally reported benchmark specifications viz. 0.32W/cm2 with an initial power of 1.049 kW at an operating temperature of 800 oC
  • For electrolyte – supported SOFC technology – CSIR NAL and CSIR-CGCRI have been entrusted to develop the TRL- 4 technology for 1 kW SOFC and 500 W SOEC based on the electrolyte supported technology (R-SOFC) in order to address both H2 utlization and generation sub-verticals

Key Outcomes

  • Made in India stack and SOFC systems
  • Establishment of the indigenously developed and process line for R-SOFC single cell manufacturing
  • Cost-effective R-SOFC electrolyte-supported stack with comparable benchmark standards

IP Protection details

  • Patent filed (Title, national/International): CSIR-NAL has filed an Indian patent on internal reforming solid oxide fuel cell, 0161NF2015
  • Patents Granted: (i) CSIR-NAL holds the patents on plasma sprayable grade YSZ powders (IN284897 & US 8546284B2), LSM powder (EP1796191B1) and plasma spray process for the electrolyte and interconnect coatings on solid oxide fuel cell cathode tubes, (IN270319), (ii) CSIR-CGCRI holds the patents for ASC cell making, thermally cyclable sealants and stacks for ASC cells bearing numbers – 267662 & 302932 (for cell), 355835 (for stack), 354624 (thermally cyclable rigid glass sealants)
  • Copyrights obtained /progress on commercialisation /Pl. specify connect with industry: IPR generation is in progress and the areas have been identified for the same: (i) Thin symmetric cell fabrication, (ii) MIEC electrode development, (iii) Novel Glass sealant for SOFC/SOEC stacks (iv) Design of stack set up for thin cells with intricate design of bipolar plates, (v) ScSZ based SOFC single cell

Contact details (for more information)

  • Nodal Person name: Dr. S.T. Aruna, CSIR-NAL; Dr. Jayanta Mukhopadhyay, CSIR-CGCRI
  • Email ID: aruna_reddy@nal.res.in, CSIR-NAL; jayanta_mu@cgcri.res.in, CSIR-CGCRI
  • Organisation name (Relevant link/web page): Council of Scientific and Industrial Research–National Aerospace Laboratories(CSIR–NAL), Council of Scientific and Industrial Research–Central Glass & Ceramic Research Institute (CSIR–CGCRI)
Supporting Photographs/Images

Organizations involved in the development (logo/name)

Council of Scientific and Industrial Research–National Aerospace Laboratories(CSIR–NAL)

Council of Scientific and Industrial Research–Central Glass & Ceramic Research Institute (CSIR–CGCRI)

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